Custom Wire Forming Company
As a wire forming manufacturer, The Federal Group makes components with wire forming techniques, including secondary operations like threading and coating. To meet the diverse needs of our clients, our capabilities include custom wire shaping, CNC wire bending, and assembly services.
Why Choose Our Wire Forming Services?
Advanced Technologies
Quality Inspections
Custom Shapes
Diverse Materials
Automated 3D wire benders, dual feed systems, and CNC forming
PPAP submissions and material testing per ASTM standards
Four-slide machines and multi axis benders for complex applications
Specializing in aluminum, brass, copper, stainless steel, and more
Wire Forming Case Study
See how TFG leveraged custom wire forming and secondary operations, including powder coating, to manufacture a durable, safety-critical blade guard for an industrial fan. Explore the full wire forming case study to learn how integrated manufacturing processes delivered long-term performance and brand consistency.
Industries We Serve
Medical Devices and Healthcare
In the medical and healthcare industry, devices and equipment must comply with strict standards and regulations. With advanced wire forming technologies, The Federal Group delivers custom solutions with exceptional precision. As a trusted medical equipment manufacturer, we use high-quality materials and specialized coatings to meet industry standards in everything from common applications like wire shelving to complex shapes such as surgical instruments.
Electronics and Industrial Engineering
Wire forming is used in the electronics and industrial engineering sectors to create a variety of components, from wire racks and enclosures to battery contacts and lightbulb filaments. We provide decades of experience manufacturing components for these industries, capitalizing on efficient wire forming processes to save our clients time and money.
Construction
Wire forming plays a vital role in the construction industry by providing durable components like custom brackets and fasteners. Wire forming is also used to manufacture protective barriers, wire mesh, and chain link fencing, all of which are essential to safe construction practices. By crafting components from high quality steel and other special alloys, TFG USA ensures that the construction industry meets regulatory requirements and provides for safety and reliability in every application.