Custom Roll Forming Manufacturing Company
The Federal Group USA offers custom roll forming metal fabrication services in the United States and internationally. Our facility provides anything from classic-shaped channels profiles with impressive roll form tooling along with additional processes. Learn more about our manufacturing group’s roll form process and accepted standard of excellence below.
What is Roll Forming?
Production facilities use the roll forming metalworking process daily for a myriad of applications. Often found in longer-length profiles. It begins with a flat sheet or bar stock fed into a press to form any number of shapes. The setup works through continuous metal bending on a pair of rolls that makes both 2D and 3D results possible, depending on the material properties.
Roll forming is a flexible alternative to extruded press braking and stamping techniques. It is often a cost-effective metal forming solution with less material waste, faster lead times, and much higher production volumes.
The Advantages of Roll Forming a Metal Part
Roll forming is a highly responsive metal forming process that offers lower production costs, greater efficiency, flexibility, and superior quality for higher volumes. Our roll forming machines also process higher-strength steels than other common metalworking methods.
These machines operate primarily at room temperature, and the metal is passed through it more times. Roll forming has the potential to produce stronger and lighter components. This can save considerable money on transportation and energy costs. Outsourcing your organization’s roll forming fabrication needs to The Federal Group USA ensures the careful crafting of precision products that can help achieve your manufactured parts goals.
