Custom Aluminum Extrusion Supplier

As a top U.S. aluminum extrusion supplier, The Federal Group provides custom aluminum extrusion services and premium extruded components for consumer products, industrial clients, and more. Our in-house engineering experts turn complex aluminum designs into manufacturable solutions.

Why Choose The Federal Group for Aluminum Extrusions

Precision Engineering

Full-Service Solutions

Manufacturing at Scale

Any Profile, Delivered

Custom designs with tight tolerances of ±0.005 in.

Extrusion, machining, finishing, and assembly – all under one roof.

Extruded aluminum profiles produced in 8 to 50+ foot lengths

Solid, hollow, bars, tubes, and custom profiles.

Serving Diverse Industries

As a U.S.-owned aluminum extrusion manufacturer, The Federal Group USA serves multiple industries. Our expertise as a custom aluminum extrusion supplier ensures fast delivery of high-precision aluminum parts to the construction, medical, manufacturing sectors, and more.

Construction and Infrastructure

In the construction and infrastructure sectors, extruded aluminum profiles are used for everything from framing systems and enclosures to window and door profiles and structural supports. Aluminum’s high strength-to-weight ratio and corrosion resistance make it ideal for long-lasting architectural and infrastructure components.

Medical Equipment

Extruded aluminum is used for lightweight carts, brackets, and frame assemblies in the medical equipment industry. The aluminum extrusions manufactured by TFG support the cleanliness, mobility, and performance required in clinical settings to meet safety and hygiene requirements.

Machinery and Manufacturing

TFG works with machinery and manufacturing equipment suppliers to produce structural frames, protective enclosures, sensor housings, and automation systems. Custom aluminum shapes and profiles improve rigidity, simplify assembly, and offer modular flexibility in industrial and production settings.